Automatic drilling-filling-trimming machine for the production of belt brushes and similar
One drill, one long-stroke filling tool and one trimmer-head, simultaneously operating.

One axis movement with digital servo-driver and brushless motor.

Electronic control with program memory, adjustable rpm speed and hole pitch.

Technical Features:

• SECTION SHAPE AND DIMENSIONS: square or rectangular shape, from min. 5x5mm (0,20") to max. 20x20mm. (0,79")

• TRIMMING HEIGHT FROM THE SECTION: from min. 90mm. (3,54") to max. 210mm. (8,27")

• STROKES AVAILABLE: 70mm. (standard stroke) – 140mm. (long stroke)

• MOVEMENT: Feeding through special guiding belts controlled by one electronic axis.

• CONTROL: Electronic control featuring display and internal memory for programs storage.

• MAX. SPEED: 400 RPM (standard stroke) or 300 rpm (long-stroke)

• SAFETY: Machine covered with safety housing conforming to EC standards. 

• Machine equipped with VACUUM for the drill and for the trimmer and with ALARM DEVICEfor fiber box.

• ELECTRICAL POWER CONSUMPTION: 4KW

•  MACHINE WEIGHT: 1.300 KG. (2.600 lbs)




The first completely robotized machine for DISCS.

Highlights

• Raised autonomy without the intervention of the operator.

• Raised production capacity.

• Easy and fast model changeover.

• Accurate check of all operations of the working cycle, from fibre cutting to the finished product.

Technical features

• New concept three station carousel:

• 1st station LOADING-UNLOADING

• 2nd station DRILLING

• 3rd station FILLING

• One filling tool and one drill.

• Automatic loading-unloading of the discs.

• 3 or 4 axis drive system using electric servo-actuators and brushless motors.

Performance

• Disc's min. diam. 200 mm. (8")

• Disc's max. diam. 540 mm. (21")

• Maximum fiber length 270 mm. (11")

• Maximum filling speed 400 tufts/minute.

I n n o v a t i o n !
Completely separate trimming section to avoid production slow down.
Optional fibre bundles cutting unit mod. TA.2000-C featuring automatic loading on fibre box.
     


Automatic, non-continuous cycle filling machine, with two drills and one filling tool, specially designed for rollers and linear strips.

• 3 axis drive system using electric servo-actuators and brushless motors.

• Maximum filling legth 1800 mm. (70")

• Maximum fiber length 270 mm. (11")

• Maximum filling speed 350 tufts/minute granted in excellent working conditions.

Machine available in the following versions:

• RP4 1800 featuring 4 axis (Standard). 

• RP 2800 for filling rollers and bars up to 2800mm (110") maximum length.-

• RP4 2800 featuring 4 axis and capable to fill rollers and bars up to 2800 mm. (110") maximum length.



Automatic, non-continuous cycle filling machine, with two drills and one long stroke filling tool, specially designed for rollers, cylindrical sections, linear strips and parallel disks. 

• 3 axis drive system using electric servo-actuators and brushless motors. 

• Standard filling lengths 2000/3200/4400 mm. (79"/126"/173")

• Maximum fiber length 350 mm.(14")

• Maximum filling speed 275 tufts/minute.

• 2 to 5 electronic axis controlled by brushless motors. and electric servo-drives.

• Revolving carriage with centre distance between spindles 670 mm. (26")

• Roller max. legth 1200 mm. (47")

• Roller max. tuft angle 27°.

• Roller diametre from min. 40 mm. (1,5")  to max. 270 mm. (10,6")

• Filled roller max. diametre 550 mm. (21,6")

• Rod max. width 200 mm. (7,8")

• Disc max. diametre 400 mm. (16")

• Max. fibre length 400 mm. (16")

• Max. filling capacity 285 tufts/min.
Machine available for bigger sizes upon request.




Simple filling machine with one vertical filling tool. 

• Machine designed for the production of all kinds of brushes and brooms, small or large. 

• The filling speed can be switched from continuous to single cycle and it is controlled via foot pedal.

• Max. tufting speed 120 rpm equal to 600 needles per minute.

• Five drilling bits.

• Five filling tools.

• Electrical power consumption 1,2 Kw.

• Weight 1.300 Kg. (2.600 lbs)
    
    


Special drilling machine with two independent drills, for manufacturing big discs, with perpendicular or incline holes. 

• Maximum  disc diameter 1000 mm. (40"). 

• Maximum disc thickness 200 mm (8").

• Maximum diameter of the holes 20 mm (0,7"). 

• Maximum drilling inclination 55°.